Mayura PVD Coating was established in 2024 with a clear mission: “to deliver high-quality, straightforward PVD coatings with exceptional service and timely delivery.” Our PVD coatings provide eco-friendly, premium thin-film solutions for a variety of decorative and functional applications. Located in Ahmedabad, Gujarat, we operate two advanced, large-scale coating systems to meet high-volume demands.
PVD (physical vapor deposition) coating, also known as thin-film coating, is a process in which a solid material is vaporized in a vacuum and deposited onto the surface of a part. These coatings are not simply metal layers though. Instead, compound materials are deposited atom by atom, forming a thin, bonded, metal or metal-ceramic surface layer that greatly improves the appearance, durability, and/or function of a part or product.
With two advanced high-volume coating systems, we can handle both small and large orders with efficiency and consistency.
The PVD is the ideal coating to give products high mechanical performance and at the same time an attractive metallic appearance and aesthetic impact, increasing the added value to the product.
The PVD Decorative is safer, more economical and more environmentally friendly than galvanic, proceeding to be eliminated.
PVD Decorative coating requires few steps and is able to meet the highest OEM requirements, offering designers more solutions in the design.
Our coatings are perfect for a variety of industries, including automotive, electronics, fashion, and more, enhancing both functionality and aesthetics.
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The substrate material is thoroughly cleaned and pretreated to remove any dirt, oils, or oxides, ensuring optimal adhesion of the coating.
In a vacuum chamber, the coating material is vaporized using techniques like sputtering or evaporation, then deposited onto the substrate, forming a thin, uniform coating.
In PVD coating, passive cooling lets parts cool naturally inside the chamber, minimizing thermal shock but taking more time. Active cooling speeds up the process using chilled water, air, or inert gas like nitrogen. Some systems use temperature-controlled substrate holders to ensure consistent and uniform cooling throughout the cycle.